Discover free tools from ORS Consulting designed to support safety, reliability and performance across industries. ORS CONSULTING TOOLS On this page, you will find a selection of tools developed by ORS Consulting. They are free to use and designed to assist you with various aspects of safety, reliability and performance. Select a tool Begin your session with a quick form First name* Last name Email* Company Role I agree to ORS Consulting Privacy Policy * Submit

ORS Consulting is one of the leading advisories within industrial risk management in Norway, we have supported clients in the oil and gas, and land-based industry, as well as in renewables, defense, and transportation sectors. LOCATIONS ORS Consulting in Norway ORS Consulting is one of the leading advisories within industrial risk management in Norway. Since 2009, we have supported clients in the oil and gas, and land-based industry, as well as in renewables, defense, and transportation sectors. We have extensive experience with relevant regulations from government agencies such as Petroleum Safety Authority (PTIL), the Norwegian Directorate for Civil Protection (DSB) and the Norwegian Maritime Authority (Sjøfartsdirektoratet). Some examples of the ORS Consulting contribution to the Norwegian industry during the last decade: Supporting both operators and engineering companies with integrated risk advisory for major field developments on the Norwegian Continental Shelf; Assisted new industrial establishments with implementing a risk management framework according to governing regulations such as Major Accident Regulation (Storulykkesforskriften); Conducted numerous risk analyses, including process-related reviews (e.g. HAZOPs), uptime/availability, RAM studies, barrier management activities, SIL/Functional safety studies and consequence modelling. We opened our first office at Fornebu/Oslo in 2012. The office was later re-located to Lysaker/Oslo. In 2016, we opened our second office at Jåttåvågen/Stavanger. We are always looking for talented professionals for our team and offices in Scandinavia. Get in touch via our career page . Morten Nilstad Pettersen Managing Director, ORS Per Ståle Larsen Country Manager, ORS Norway Rikard Davidsen Department Manager, ORS Stavanger NORWAY Morten Pettersen | Managing Director ( General Inquiries ) +47 97 73 17 80 mnp@ors-consulting.com Per Ståle Larsen | Country Manager +47 990 28 688 psl@ors-consulting.com Lilleakerveien 4A, 0283 Oslo, Norway COMPANY REG NO. 911738414 OSLO, NORWAY Per Ståle Larsen | Department Manager psl@ors-consulting.com Lilleakerveien 4A, 0283 Oslo, Norway COMPANY REG NO. 911738414 STAVANGER, NORWAY Rikard Davidsen | Department Manager +47 91710199 rda@ors-consulting.com Jåttåvågveien 7 4020 Stavanger, Norway COMPANY REG NO. 911738414 FIND OUT HOW WE CAN WORK TOGETHER CONTACT US

HydDown Rigorous Demo Tool HydDown is a program for vessel filling and discharge simulations, primarily intended for hydrogen cylinders but also applicable to other pure gases and non-condensing mixtures, such as dry natural gas. It calculates the time-dependent vessel response in terms of pressure and temperature for both the fluid inventory and the vessel's metal wall.

ORS Consulting (ORS) grundades 2009 som en oberoende och specialiserad leverantör av rådgivningstjänster och utbildning inom industriell riskhantering och vi har idag kontor i Norge, Danmark och Sverige. Inom ORS arbetar våra konsulter som ett team i direkt kommunikation med varandra och med våra kunder som finns i hela världen. LOCATIONS ORS Consulting i Sverige ORS Consulting (ORS) är ett av Skandinaviens ledande konsultföretag inom industriell riskhantering. Sedan starten 2009 har vi stöttat kunder inom både olje- och gasindustri, förnybar energi, kemikalieindustri och försvarsindustri. Våra medarbetare har lång erfarenhet av att arbeta med både svenska regelverk och föreskrifter (exempelvis inom Seveso och LSO) och internationella regelverk och standarder (exempelvis inom funktionssäkerhet). Några exempel där vi har stöttat svenska verksamheter under de senaste åren är: Riskhantering inom traditionell kemikalieindustri/processindustri, exempelvis genom HAZOP, funktionssäkerhet, SIL etc. Löpande rådgivning vid etablering av nya verksamheter och vidareutveckling av befintliga verksamheter inom kemikalieindustri, förnybar energi och försvarsindustri, exempelvis genom grovriskanalyser, installationsriskanalyser, operatörsanalyser etc. Rådgivning i samband med förnyelse av tillstånd för hantering av brandfarlig vara, tillstånd för hantering av explosiva ämnen, uppdatering av säkerhetsrapport i förbindelse med Seveso etc. Vi etablerade vårt första kontor i Malmö 2009, och sedan 2022 har vi även kontor i Stockholm. Vi letar alltid efter fler duktiga medabetare för att stärka upp vårt team, läs gärna mer på vår karriärsida ! Isabella Bergström Department Manager, ORS Stockholm Katarina Linde Country Manager, ORS Sweden MALMÖ, SWEDEN Katarina Linde +46 73 62 53 705 kal@ors-consulting.com Södergatan 14, 211 34 Malmö, Sweden COMPANY REG NO. 559330-0949 STOCKHOLM, SWEDEN Isabella Bergström ibe@ors-consulting.com Gävlegatan 12B, 113 30 Stockholm, Sweden COMPANY REG NO. 559330-0949 FIND OUT HOW WE CAN WORK TOGETHER CONTACT US

System Reliability and Availability are a staple in most businesses. It is the probability that a component, part, system, or process performs correctly within a specified period. A reliable system is one that will function appropriately with a minimum need for maintenance or repair SERVICES System Reliability and Availability Up Anchor 1 Reliability is a staple in most businesses. It is the probability that a component, part, system, or process performs correctly within a specified period. A reliable system is one that will function appropriately with a minimum need for maintenance or repair Most systems in facilities constitute interconnected components, with each component playing its role and helping to achieve a performance level. A system reliability assessment allows businesses to identify weaknesses of these components and quantify the impact of their failures on the overall system or process. ORS is a leading system reliability solutions provider. We are helping businesses and facilities with a wide range of services, including uptime and availability assessments, Fault Tree Modelling, among others. System Reliability and Availability Related Studies FMEA/FMECA FMEA (Failure Modes and Effect Analysis) and FMECA (Failure Modes Effects and Critical Analysis) are methodologies used to determine potential failure modes in a system and provide corrective measures for each failure mode. FMECA is similar to FMEA with regard to risk assessment and failure analysis. However, in addition to FMEA functionalities, FMECA ranks failure modes in order of severity. RAM Analysis RAM analysis is a method to define the production capacity and availability of a system to keep producing. This analysis involves a mapping of the different failure modes, frequencies, consequences, and their effect on production. RAM Analysis helps to reduce costs, debottleneck and provide input to spare parts and maintenance planning. Learn more > Production Assurance Production assurance describes the certainty of a facility achieving its production goals and meeting its intended end-results. End results may be customer expectations, the safety of a production process, or reduced production costs. Production assurance is particularly important within systems associated with oil and gas exploration and is introduced in ISO 20815:2008 standard. Fault Tree Modeling Fault Tree Modeling is a methodology used for conducting reliability analyses of complex systems. It involves creating a logical representation to model chains or pathways that can lead to failure or an undesirable loss event. It helps to keep systems safe and in desirable operating conditions. System Safety System safety is a risk management methodology that involves the identification and analysis of different hazards in a system, process, or facility. It also involves the provision of measures to eliminate or mitigate the effect of these risks. Among others, system safety is widely applied in the defence industry. Find Out How We Can Work Together CONTACT US Latest Insights Process QRA vs. Explosives QRA: Understanding the Key Difference Understanding DSEAR and ATEX: Managing Fire and Explosion Risks Using QRA to assess risk from Simultaneous Operations (SIMOPS) MORE INSIGHTS

Ensure your ICS and OT systems are secure with robust cybersecurity measures. Discover how ORS can help safeguard your operations and protect critical infrastructure from cyber threats. SERVICES ICS/OT Cybersecurity Up Anchor 1 As industrial operations become more connected, the risk of cyber threats targeting critical systems increases. Asset owners must ensure that their Industrial Control Systems (ICS) and Operational Technology (OT) are designed, maintained, and operated to minimize cybersecurity vulnerabilities. OT/ICS cybersecurity requires a structured approach to protecting industrial systems from cyber threats that could lead to safety or operational disruptions. It focuses on safeguarding critical infrastructure by implementing security measures to prevent, detect, and mitigate cyber incidents that could compromise industrial processes. In industrial environments, cyber safety plays a crucial role alongside cybersecurity. While cybersecurity broadly addresses the protection of data, networks, and systems, cyber safety specifically focuses on preventing physical harm, environmental impact, and operational hazards caused by cyber incidents. In industries such as oil and gas, chemicals, and manufacturing, where cyber threats can directly lead to fires, explosions, or equipment failures, cyber safety ensures that security measures align with safety-critical objectives. A key element of OT/ICS cybersecurity and cyber safety is ensuring the resilience of safety-critical systems. This includes Cybersecurity Risk Assessments (CSRA), defining security requirements, and implementing protective measures in line with standards such as IEC 62443. Cyber threats impacting safety systems, such as Emergency Shutdowns (ESD) or Safety Instrumented Systems (SIS), must be identified and mitigated to ensure safe and reliable operations. ICS/OT cybersecurity Related Studies initial cybersecurity risk assessment An initial cybersecurity risk assessment involves identifying and evaluating cyber threats to Industrial Control Systems (ICS). It defines the System under Consideration (SuC), assesses vulnerabilities, and determines the required Security Level Target (SL-T) based on risk. This assessment lays the foundation for implementing appropriate cybersecurity controls to mitigate risks to an acceptable level. Both applicable for legacy and new projects. Detailed cybersecurity risk assessment A detailed cybersecurity risk assessment builds on the initial assessment by performing an in-depth analysis of threats, vulnerabilities, and potential attack scenarios for the System under Consideration (SuC). It evaluates the effectiveness of existing security measures, identifies gaps, and determines specific countermeasures to achieve the required Security Level Target (SL-T). This assessment ensures a risk-based approach to cybersecurity, aligning protections with operational and safety requirements. Vulnerability assessment A vulnerability cybersecurity assessment identifies and evaluates weaknesses in Industrial Control Systems (ICS) that could be exploited by cyber threats. It involves analyzing system architecture, configurations, and known vulnerabilities in hardware, software, and network components. The assessment helps prioritize remediation actions to reduce exposure and improve the overall cybersecurity posture. gap/compliance assessment A GAP/compliance assessment evaluates how well an organization's security measures align with relevant standards or internal policies. It identifies deficiencies (gaps) in policies procedures, and technical controls compared to required security levels. Security level allocation Security level allocation involves assigning a required Security Level Target (SL-T) to Industrial Control System (ICS) components based on identified cyber risks. It ensures that each system, zone, or conduit meets the necessary security requirements to mitigate threats. This process aligns cybersecurity protections with operational and safety needs while maintaining a defense-in-depth approach. A Cybersecurity Requirement Specification (CSRS) defines the security controls and measures needed to protect an Industrial Control System (ICS) based on its identified risk and Security Level Target (SL-T). It ensures that cybersecurity requirements are systematically documented, similar to the Safety Requirement Specification (SRS) in IEC 61511 for functional safety. Find Out How We Can Work Together CONTACT US Latest Insights Process QRA vs. Explosives QRA: Understanding the Key Difference Understanding DSEAR and ATEX: Managing Fire and Explosion Risks Using QRA to assess risk from Simultaneous Operations (SIMOPS) MORE INSIGHTS

Discover the key disparities between Process Safety Time and SIF Response Time in our insightful webinar. Gain a comprehensive understanding of these crucial concepts and learn how they influence industrial safety measures. Finished The Difference Between Process Safety Time and SIF Response Time Discover the key disparities between Process Safety Time and SIF Response Time in our insightful webinar. Gain a comprehensive understanding of these crucial concepts and learn how they influence industrial safety measures. WATCH REPLAY Link to the presentation: https://bit.ly/3XqEuXL Process safety is of paramount importance in industries where hazardous materials and operations are involved, and having a clear understanding of these concepts is essential for maintaining a safe and reliable operating environment. During this video, Neill Renton, a seasoned expert and the UK Country Manager at ORS Consulting, will guide you through an in-depth exploration of the differences between Process Safety Time and SIF Response Time. Neill brings a wealth of experience in process safety, having worked with numerous organizations across various sectors.

SECTORS DEFENCE ORS Consulting supports industry leading companies in the defence industry with risk and safety studies. Our support ensures a safe and reliable manufacturing process, and high reliability and quality of products and systems. Our subject matter experts have extensive experience with defence industry standards and guidelines. How do We add Value? Some of the services that we can provide to add value for clients and projects in the defence industry: For hazardous production facilities, e.g. with a fire, explosion or environmental risk, ORS supports with quantitative risk assessments (e.g. related to Seveso directive), hazard identification and barrier management processes to ensure an acceptable risk for personnel (at the site and neighbours), environment, asset and reputation; Process safety support for production facilities. ORS can support with process engineering, Process Hazard Analysis (PHA) studies and Reliability, Availability and Maintainability Analysis (RAM) to ensure a safety and reliable production process; Reliability and availability, including elements such as Failure Mode, Effects and Criticality Analysis (FMECA), Mean Time Between Failure (MTBF) and Fault Tree Assessments (FTA) for development of new products and systems; Functional safety management for products and systems including instrumented safety functions. ORS has extensive experience with applying standards such as IEC 61508 for multiple industries; System safety and risk management support for projects and product developments; Integrated Logistics Support (ILS), supporting projects to optimize maintenance and reduce lifecycle cost. Find Out How We Can Work Together CONTACT US

Learn about ORS Consulting, a leader in risk management advisory services, including barrier management, process safety and SIL, system reliability and availability, and safety and compliance. COMPANY OVERVIEW LOCATIONS OUR VALUES ORS Consulting The preferred risk-based industrial advisory partner OUR STORY BY THE DIGITS 16+ YEARS IN BUSINESS 200+ CLIENTS SERVED 2000+ PROJECTS COMPLETED COMPANY OVERVIEW Founded in 2009 in Malmö, Sweden, ORS Consulting is a risk and safety consultancy dedicated to helping industrial asset owners prevent process-related accidents and improve uptime. Our mission is to provide to the point advisory services that support decision-making and optimization. COMPANY TIMELINE LOCATIONS ORS Consulting has business units and offices in Denmark , Norway , Sweden , Türkiye , Netherlands and the UK . We work as One Team by combining local presence with a strong and global team of risk and safety specialists. OUR VALUES Our Vision The preferred risk-based industrial advisory partner. Our Guiding Principles One Team Working together with cross-formed teams based on competence and availability To the Point Zero-based approach to stay focused, avoid fancy and simply deliver quality Client-oriented Creating value with long-term focus, combining expertise and excellent client service ORS Quality Policy ORS HSE Policy HOW CAN WE HELP? We are here to assist you. Please feel free to contact us with any questions, comments or inquiries you may have. We value your feedback and look forward to hearing from you. Contact us

ORS SERVICES Industrial Risk and Safety Solutions to Improve Asset Performance Up ORS Consulting supports asset owners, engineering contractors, system and equipment suppliers with industrial risk and safety services. We support our clients to avoid accidents, and to enhance availability and production. Our heritage comes from the petrochemical industry. Today, we support a variety of industries including oil and gas, renewables, chemical industries, manufacturing and fish farming. ORS delivers services in all asset lifecycle phases, including concept selection, front end engineering, detailed design / realization phase, operational phase as well as decommissioning. Tailored Support for Your Project Needs concept selection front end engineering detailed design/ realization phase operational phase decommissioning Tailored Support for Your Project Needs Third-party studies We allocate the best team to solve the challenge. It can be a specific problem that needs to be solved or a third-party verification activity. We have extensive experience with a broad range of methods, tools and industry practice, to ensure efficient and successful project execution. Integrated advisory We support clients working as an integral part of the client organization. With this set-up, a team from ORS supports can take ownership for parts- or the entire risk and safety scope for a project development, or asset, using our own project delivery model, tools and quality management system. Contracting ORS has multiple specialists that can support a client organization. Our resources are available part-time, full-time or on demand. Training We provide training courses across all our service areas. Combining extensive experience and industry know-how, our specialists can provide fit-for-purpose training courses for any level at a client’s organisation. services Technical risk management is the set of activities to identify hazards and assess and manage risks to an acceptable level. Technical Safety and Risk Management LEARN MORE Button Process Safety ensures the protection and resilience of the process design against failures. Functional safety covers instrumented safety systems, and ORS supports all phases of functional safety management. Process Safety and SIL LEARN MORE Button Cybersecurity in industrial environments protects OT and ICS from cyber threats that could disrupt operations, compromise safety, or impact critical infrastructure. It ensures resilience through risk mitigation, security measures, and compliance with standards like IEC 62443, enabling safe and reliable industrial processes. ICS/OT CYBERSECURITY LEARN MORE Button A reliable system is one that will function appropriately with a minimum need for maintenance or repair. We support projects and operating assets with uptime and availability assessments. System Reliability and Availability LEARN MORE Button Barrier Management is crucial for preventing accidents and risks throughout an asset's lifecycle. We specialize in these areas, offering services like barrier strategy development, bow-tie analysis, risk-based maintenance, etc. Barrier Management LEARN MORE Button Physical security is an essential pillar of any risk management framework. In a world where threats to infrastructure, facilities and people can range from theft and vandalism to sabotage and hostile actors, a proactive and well-designed physical security approach ensures your organisation is prepared, resilient and protected. Physical Security LEARN MORE Button Safety management is vital for all projects and assets. ORS offers expertise from concept to operation, helping you navigate complex regulations and technical risk management. Safety and Compliance LEARN MORE Button Chemical & Process Engineering involves the design, optimisation and operation of industrial scale processes for the safe manufacture of useful products and materials. Chemical & Process LEARN MORE Button Working Environment and Human Factors management is committed to establishing and overseeing conditions that promote health, comfort, and operational efficiency for all personnel throughout the entire facility lifecycle. workIng envIronment and HUMAN FACTORS LEARN MORE Button Find Out How We Can Work Together CONTACT US

Chemical & Process Engineering involves the design, optimisation and operation of industrial scale processes for the safe manufacture of useful products and materials. From onshore chemicals production to offshore oil and gas, Chemical and Process engineers are at the heart of an organisations technical capability for delivery of business, safety and environmental performance. SERVICES Chemical & Process Up Anchor 1 Chemical & Process Engineering involves the design, optimisation and operation of industrial scale processes for the safe manufacture of useful products and materials. From onshore chemicals production to offshore oil and gas, Chemical and Process engineers are at the heart of an organisations technical capability for delivery of business, safety and environmental performance. ORS have an expert chemical and process engineering team supported by a range of state of the art software tools and techniques to help our clients get the most from their assets. This includes activities and studies such as: Development of process schemes and improvements to maximise production and ensure safe operation. Creation and management of Digital Twins, Shadows and Models using live plant data where available. Dynamic simulation of new or existing plants to improve performance and explore equipment, set-point and other design changes. Software: Aspen HYSYS; SLB Symmetry, Flaresim, PHAST, CFD & FEA (ANSYS) Chemical & Process Related Studies Heat & Mass Balance Development Development of process heat and mass balance through equipment selection and optimisation to maximise production and minimise energy requirements. A range of process simulation software is available to complete this including Aspen HYSYS and SLB Symmetry. Equipment Optimisation Individual unit operation assessments completed to help improve performance and ensure business demands are being met. This can range from traditional vessel, valve and pump sizing/costing through to more advanced analysis to study local heat, mass, and momentum effects using CFD & FEA. Digital Twins Development of digital models which reflect the as-built condition of chemical and process plants to identify performance and profit improvements. These can be developed into Digital Shadows and Twins with the capability of updating set-points through DCS to realise improvements and business performance. Flare, Venting, Relief, & Blowdown System Performance Safe disposal of fluids in an emergency situation is an essential part of any process plant design. Hence flare systems are considered safety-critical. We use Flare System Analyzer and other industry-standard tools to ensure back-pressures, velocities, momentum, flare tip radiation, and low-temperature material design constraints are all met. Dynamic Process Simulation Dynamic simulation of a process plant behaviour to better understand the effects of failures and the ability of the design to safely address these failures. Overpressure Protection assessment Different combinations of instrumented and mechanical overpressure protection systems exist in all process plant designs. Vessel and piping design reviews, relief valve sizing and selection to the requirements of API 520/521/526, and reliability assessments of instrumented systems under IEC61511 are all necessary to ensure the system is suitably protected. CAPEX ESTIMATION Equipment factored on-shore process plant CAPEX estimation according to AACE Class IV. Estimate is based on heat & mass balance / process simulation and appropriate design basis and includes development of a preliminary mechanical equipment list. This can range from a single estimate as a part of an early phase study or it can include a number of sensitivity cases as well as process simulation driven optimisation. Find Out How We Can Work Together CONTACT US Latest Insights Process QRA vs. Explosives QRA: Understanding the Key Difference Understanding DSEAR and ATEX: Managing Fire and Explosion Risks Using QRA to assess risk from Simultaneous Operations (SIMOPS) MORE INSIGHTS

Catch up on our webinar replay: Process Safety and SIL - 10 essentials they don't teach you in school. Learn expert tips and insights to help you improve safety and risk management in your organization. Don't miss out on this valuable information. Finished Process Safety and SIL: 10 essentials they do not teach you in school There are tonnes of textbooks and references about process safety and SIL. In this webinar, Thomas Solberg Fylking and Baris Arslan from ORS Consulting will instead focus on sharing practical experiences and knowledge from oil and gas, petrochemicals, chemicals, hydrogen, and carbon capture sectors. The L&L will focus on what works and the pitfalls you should avoid when working with process safety and SIL in your industry. WATCH REPLAY In this webinar, Thomas Solberg Fylking and Baris Arslan from ORS Consulting share practical experiences and knowledge from oil and gas, petrochemicals, chemicals, hydrogen, and carbon capture sectors. The webinar focuses on what works and the pitfalls you should avoid when working with process safety and SIL in your industry. The presenters discuss real-life examples from the project phase and operations and give some practical advice that works. Thomas and Baris also highlight some aspects essential to consider for Project Managers and Procurement Specialist to frame the assignments properly and get the right expertise on board.